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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A facility is selecting an inerting procedure for one of its large reactors. Which inerting method would be expected to require the greatest nitrogen consumption?

A) Vacuum/pressure purging
B) Sweep through purging
C) Pressure purging
D) Vacuum purging
E) Siphon purging

2. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) No hazard exists because the relief valve will always protect the system
B) The system is operating normally under transient conditions
C) The pressure gauge is faulty and can be ignored
D) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk

3. A contract company that has never worked at your site is the only contract company technically capable of performing a critical task at your site. The contract company's safety record is well below your company's safety performance criteria. What activities do you take while they are working on-site? (select all that apply)

A) Investigate and document any safety issues with the contract company activities
B) If significant safety issues occur, stop all of the contract company work at the site and discuss/retrain as needed
C) Participate in job pre-plan activities daily with the contract company workers to understand the work they will be performing and their plan to do it safely
D) Conduct frequent observations of the worksite and stop any unsafe work, then provide timely feedback to the contract company on the observed safety issues
E) Meet with the management of the contract company after the completion of the project to discuss their safety performance onsite

4. Development and documentation of information about the equipment and chemicals is most closely related to which risk based process safety element?

A) Process Safety Competence
B) Compliance with Standards
C) Hazard Identification and Risk Analysis
D) Process Knowledge Management

5. The training for maintenance personnel only needs to cover the testing and maintenance procedures of the specific equipment they service, true or false?

A) False
B) True

Solutions: